Equipement
Dépalettiseurs robotiques pour casiers plastique Dépalettiseurs robotiques pour casiers plastique Dépalettiseurs robotiques pour casiers plastique Dépalettiseurs robotiques pour casiers plastique

Dépalettiseur robotique pour casiers plastique : Depal Kombi Gripping

TOP 3 BéNéFICES:
  • Technologie éprouvée
  • Flexibilité des produits.
  • Plusieurs configurations possibles (différents types d'alimentation : mono ou double voies, arrivée haute).



Atouts
Fonctionnement
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Flexibilité


Solution polyvalente

  • Convient aux applications à basse et moyenne cadence.
  • Adaptée à la palettisation arrivées basse et haute.
  • Palettiseur automatique adapté aux casiers plastique.
  • Flexibilité d’implantation : configuration avec sortie palette en ligne ou à 90°.
  • Adapté aux casiers plastique de différentes hauteurs.
  • Toute palette standard jusqu'à 1 250 mm.
  • Ajustement rapide pour changements fréquents (schéma de palettisation et taille palettes).

Efficience


Ergonomie et sécurité améliorée

  • Opérations de supervision simples.
  • Accessibilité au niveau du sol sur l’ensemble de partie opérante de la machine (production et maintenance).
  • Interface opérateur intuitive et conviviale.
  • Machine compacte et implantation adaptable.
  • Technologie robuste et fiable.
  • Îlot de dépalettisation et palettisation disponibles pour optimiser l’espace et les cycles.

Simplicité


Design et manutention de casiers optimisés

  • Accès facile de tout côté et encombrement minimal. Facilement intégrable à des lignes existantes.
  • Design simple et pièces/composants standards

Hygiène et sécurité


Intervention opérateur sécurisée 

  • Barrières de sécurité et carénages grillagés (2 500 mm) autour de toutes les pièces en mouvement de la machine, conformément aux normes CE.
  • Micro-interrupteurs de sécurité installés sur les portes d'accès pour arrêter la machine en cas d'intervention humaine.

Eco-conception


Développement durable

  • Motorisation haute performance, IE2 comme standard.
  • Faible niveau sonore.

Crates infeed


  • Dosing : The dosing belt divides and feeds the palletizer with crates according to predefined receipts. Crate infeed conveyors can be on single or double lane.
    Inverter control speed adjustment for different formats.
  • Divider : Crates arrive from single or double lane divider dispenses them into different lanes. Plastic plates are instaled on the rollers in order to correctly convey crates according to predefined patterns.
    Divider equipped with inverter control speed adjustment for different formats.
  • Rotation (inline version) : There are two types of rotation devices :
    • Upper type : used for the majority of crates.
    • Lower type: mostly used for half depth crates.

Accurate layer positioning to reduce the handling cycle.

  • Rotation (ninety degrees version) :
    • Single or double unit can be installed
    • It may be located either just before the row formation conveyor or the accumulation conveyor. The latter case is mostly used in case of high speed requirements.
    • In case of plastic crates usually a rotation with a shock absorption systems is used to allow a smooth rotation adjusting the dumping load.

Layer preparation


Layer preparation and pick-up table (in line version) :

  • Layer preparation area comprehensive of fixed lateral guides and a pneumatic retainer. The table could have either rolls or flap plastic chains depending on the crates to be handled.
  • Layer pick-up area equipped with pneumatically controlled lateral compacting guides and mechanical retainer. The table could have either stainless steel or flap plastic chains depending on the crates to be handled.

Safe operator intervention due to pneumatic parachutes that prevent any risks of layer falling.

Layer pushing device (ninety degrees version):

  • The pushing device is composed of motorized rake installed among the rollers which takes the incoming rows of crates and pushes them into layer preparation area.
  • The roller conveyors are motorized and push the row of crates against the adjustable lateral guide in order to keep them compacted.
  • The layer preparation area is composed of belt conveyors and two lateral guides. One of them is movable in order to compact the whole layer.

Layer handling


  • Lifting : Central lifting composed by two columns and a servo-driven trolley. A counterweight system allows smooth handling of a layer. The layer is taken away from the pick-p table and released on the pallet.

Safe operation due to pneumatic parachutes that prevent any risks of layer falling in case of power failure.

  • Gripping head (hook version): Hooks, pneumatically controlled, hang the whole layer of crates usually by the handles.
  • Gripping head (side pressure version):
    • Side pressure pick-up head holds the crates layer on the four sides during all the cycle.
      Product stability during transfer.
    • Each side pressure bar is composed by horizontal tubes with plastic pads and pneumatically controlled.
      Safe handling and improved adaptability to any crates dimensions and heights.
  • Crater conveyor
    • The empty pallet coming onto the central conveyor is stopped by a mechanical retainer pneumatically driven.
    • Two safety photocells detect presence and correct positioning of the pallet.
    • Double station is also available depending on the configuration.

Empty pallets infeed


  • Two versions are available :
    • Motor driven forks
    • Pneumatic arms
  • In case of depalletizer/palletizer configuration, empty pallet is sent directly to the palletizer.
    The system is capable to handle different sizes of pallet and manage higher level of accumulation.

Pallets outfeed


  • Full pallet leaves the palletizer area through roller or chain conveyors.
    Modularity of conveyors.
    Tailor made layout solutions.
    Different pallets materials and dimensions can be handled.

Formats changeover


Layer pattern change (semi-automatic ninety degrees and in line version)

  • Infeed conveyor guides adjustment, ninety degrees and in line version.
  • Divider guide and crates rotating device adjustment, in line version.
  • Layer pre-forming guide adjustment, ninety degrees and in line version.
  • Gripping head for different layers or pallet sizes.
  • Head compacting guides for different layers sizes.

  • Automatic lubrication.
  • Mobile operator panel.
  • Empty pallets inspection system.
  • Different pallets size handling.
  • High level infeed.
  • Possibility to configure the Kombi Gripping duplex  with twin pallets, 11 layers/1’  and 2 inlet/outlet  working capability.
 

Photos


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